(In some cases, this plain wood mount is brought to the
metal fittings worker to make a pair of seppa. But this time, a pair of
ready-made seppa are prepared.)
Then the plain wood scabbard is brought to the lacquer
worker.
He glues the horn fittings and paints the scabbard with
urushi lacquer.
After one month, the urushi lacquered scabbard is brought
back.
A pair of shitodome are put on the kurikata.
Now, the handle and the scabbard are brought to the handle
worker.
The scabbard is necessary to fix the shape of the handle
that must be well matched in the whole mount.
The ray skin is prepared.
(And the menuki must be prepared in advance of the cord
wrapping work.)
The centre of it is cut out for the size that accord
with the handle.
He shapes the wood keeping in mind the thickness of the
ray skin.
A ray skin doesn't have an even thickness, and it becomes
soft by being wet.
He temporarily wraps the wet ray onto the handle. After
it becomes dry, he checks the shape and shaves the wood to get good shape.
He has to take temporary wrapping again and again to
fix the shape.
The shape is done.
In this case, the skin is wrapped one round and half. (=> Style of Ray skin Wrapping)
The depressions near the kashira are to settle the knots
of cord.
Another depression near the fuchi is to make the top
of the crossing cords down. It keeps the top of the cord away from the
kozuka drawing.
He glues the ray skin onto the wood handle. He then makes
the hole for the pin.
(In some cases, this handle is brought to the lacquer
worker again, to coat the ray skin with urushi. The work makes the handle
strong and water proof. It takes some weeks, and then it is brought back
to the handle worker again.)
The menuki and cord colour is selected.
He glues the kashira, and starts wrapping the ray-skinned
handle with the silk cord.
About the menuki direction.
On the case of the menuki that has a running animal design,
it has to run towards the kissaki.
The opposite direction is not good, as it is called "escape
menuki".
The handle is completed.
All parts of mount meet together. They are worked by
different craftsmen.
This means we fix them and tune them up completely. (This
is similar to other countries where there is a general contractor and sub
contractors. We act as the general contractor.)
If my directions to the craftsmen were not proper, we
would find serious problem at this step.
In the worst case, we have to return to the start position
again.
But everything is OK.
Put the sageo onto the scabbard.
The wakizashi koshirae is completed.
It takes about 4 or 5 months from the planing to the
completion.
Then we should find a suitable kozuka for this wakizashi.
Finally we have found a kozuka that the motif accords
with other fittings.
A blade for it is prepared, and the tang of it is fixed
with the kozuka by pine resin.
Anyhow, for producing mounts, a good director is necessary.
A knowledgeable person should keep watching every process
of the works keeping in mind a vision of the completed mount.
A good mount is not promised even if every craftsman
is good.
To arrange a craftsmen's network is very important for
producing Koshirae.